Precision is that fast!

Precision is our business

Whether prototyping or series manufacturing: Benefit from experienced expertise in the fields of development, production and assembly, all under one roof.

Our machinery and know-how make short processing times possible, even for the most demanding, highest precision machined parts. The 5-axis simultaneous mill and mill-turn machining centres with automatic loading in temperature-controlled production workshops ensure this.

All materials can be processed as semi-finished, cast or welded parts: including steel, aluminium, copper, nickel and titanium alloys as well as plastics.

Perfection is our standard

Modern systems such as Catia V5, Edgecam and VERICUT map the process chain in a closed manner. In this way, we optimize the cost-effectiveness of your added value. Precise documentation and transparent initial sample test reports give you the security of receiving 100% quality from our company at all times.

Products

Engine and vehicle components

Production of engine components:

  • Prototypes and small series

  • Cylinder heads

  • Gearbox housing

  • General engine components

  • Drive shafts

Fertigung von Fahrwerkskomponenten:

  • Chassis

  • Wheel mounts

  • Subframes

Production of components for concept cars:

  • Interior components

  • Chassis components

Aerostructures

Turning and milling of aerostructures:

  • Series production and prototypes

  • Milled ribs

  • Spars

  • Mechanical components for doors, gates, etc.

  • Mounts and connecting elements

  • Sheet metal forming

Further information about our aviation services is available in our Aerospace” section.


Space flight components

Manufacture of components for installation in spacecraft:

  • Structural components

  • Mounting components

  • Fuel system components

  • Complete assembly of modules from produced mechanical components

Assembly of modules
  • Complete assembly of modules from produced mechanical components, e.g., pumps, carburettors, etc.

  • Completion of production components, e.g., with bushes, threaded inserts, etc.

Machine components

We supply our customers with machine components for all industrial areas:

  • Conveyor technology

  • Container construction

  • Welded components

Resources

Dynamic production control station

We annually supply our customers with hundreds of thousands of ready-to-install components produced by Deharde.

  • Continuous monitoring of individual production orders

  • Production status can be queried at any time

  • Cost and schedule monitoring

  • Dynamic capacity management

  • Company-wide access through the ERP system

Capacity

We have extensive production capabilities:

  • Over 50 machining centres for mechanical production

  • Flexible production in a three-shift system

  • More than 120 qualified employees in machining

  • Approximately 150,000 hours of production annually

  • 3,700 m² of modern production areas

  • Competent partner network in all production areas relevant to machining

5-axis milling

Our internal 5-axis milling equipment consists of:

Unisign Unipro 5000 - Working area: 5.000 x 800 x 500 mm

DMC 340 U - Working area: 2.800 x 3.400 x 1.600 mm with pallet-changing system

DMC 210 U - Working area: 2.100 x 2.100 x 1.250 mm

DMU 340 Gantry - Working Area: 3.400 x 2.800 x 1.250 mm

DMU 200 P - Working area: 1.800 x 2.000 x 1.200 mm

2x Hermle C60 - Working area: 1.200 x 1.300 x 900 mm with air-conditioned interior

Hermle C40 U - Working area: 850 x 700 x 500 mm

2x Grob G 550 - Working area: 800 x 980 x 1020 mm

Hermle C42 U - Working area: 800 x 800 x 550 mm

DMU 70 Evolution - Working area: 750 x 600 x 500 mm

2x Hermle C22 U - Working area: 600 x 450 x 330 mm

4-axis milling

Our internal 4-axis milling equipment consists of:

  • Awea LP5025 Z 
    Working area: 5.000 x 2.500 x 1000 mm

3-axis milling

Our internal 3-axis milling equipment consists of:

  • Ingersoll Bohle MC/T2 
    Working area: 7.200 x 2.300 x 1.950 mm

  • Droop und Rein FPAL 1800 
    Working area: 6.200 x 1.800 x 400 mm

  • Auerbach FBE 2600 
    Working area: 2.600 x 800 x 600 mm

  • CNC Deckel FP 3 NC
    Working area: 400 x 400 x 300 mm

  • Iberimex U1000 A 
    Working area: 1.000 x 530 x 430 mm

  • Conventional milling machine FP 4 M 
    Working area: 490 x 350 x 350 mm

  • CNC Deckel FP 2 A 
    Working area: 300 x 300 x 300 mm

  • DMU 50T 
    Working area: 300 x 300 x 300 mm

Ingersoll Bohle MC/T2

Droop und Rein FPAL 1800

Auerbach FBE 2600

Turning

Our internal turning equipment consists of:

  • Weiler DA260AC
    Working area: Ø 560 x 2.000 mm

  • CTX beta 1250 A4
    Working area: Ø 340 x 1.200 mm

  • CTX beta 800 TC
    Working area: Ø 500 x 750 mm

  • CNC Monforts RNC 400 
    Working area: Ø 420 x 620 mm

  • Gildemeister NEF PLUS 520 
    Working area: Ø 300 x 620 mm

  • Nardini ND 220 AE 
    Working area: Ø 300 x 1.000 mm

  • Famot Europe 
    Working area: Ø 200 x 1.000 mm

Weiler DA260AC

CTX beta 1250 A4

CTX beta 800 TC

CNC Monforts RNC 400

Gildemeister NEF PLUS 520

Grinding

Our internal grinding equipment consists of:

  • Elb flat grinding machine
    Working area: 2.000 x 600 x 500 mm with 3 axis

  • Elb flat grinding machine
    Working area: 600 x 400 x 350 mm with 3 axis

Wire and sinker electrical discharge machining

Our internal wire and sinker EDM equipment consists of:

  • Wire EDM Sodick AG600L Premium
    Working area: 600 x 400 x 350 mm with 4 axes

Sheet metal forming by Deharde Polygon Forming™

Our Fully hydraulic Press Brake for Deharde Polygon Forming™ is putting sheet metal forming to another dimension:

  • FullyhydraulicPress Brake Deharde Polygon Forming™
    Length: 5.500 mm

Metrology

Our staff lives and breathes precision. All our staff is trained to deal with highly precise components and meticulously monitored measuring equipment. The reliable monitoring of our processes is an inviolable standard of both workshop and quality management.

Our internal metrology equipment consists of:

  • Mitutoyo Euro Apex
    Dimensions: 3.000 x 1.200 x 1.000 mm

  • Mitutoyo B251
    Dimensions: 1.500 x 700 x 600 mm

  • 2 x Hexagon Dea Global Advantage
    Dimensions: 1.200 x 2.200 x 1.000 mm

  • Hexagon Dea Global Advantage
    Dimensions: 2.000 x 4.000 x 1.500 mm

  • Hexagon ROMER Absolute Arm
    Dimensions: 2.000 mm

  • Hexagon Romer Scanning Arm 7525 SI
    Dimensions: 2.500 mm

  • Lasertracker Leica LTD700
    Dimensions (volume): 20 m (40 m)

  • Lasertracker Leica AT 403
    Dimensions (volume): 160 m (320 m)

  • Lastertracker API Radion
    Dimensions (volume): 50 m (100 m)

  • Lasertracker API Omnitrac 2
    Dimensions (volume): 50 m (100 m)

Mitutoyo Euro Apex

Hexagon Dea Global Advantage

Lasertracker Leica

Lasertracker Leica

Hexagon ROMER Absolute Arm 7520

Management

Matthias Müller

Head of Wind Tunnel Models & Prototypes