Space for XL service!

All you need to fly

We have been a service provider for the aviation industry since 1968, manufacturing parts as well as entire aerostructures for both civil and military aviation.

Our more than 150 qualified processes cover the entire production chain, including assembly, development of modules and testing equipment.

As a tier 1 company, we supply Airbus and other renowned aviation manufacturers with ready-to-install modules for their series production.

Our efficient supply chain caters for customer processes accurately and on time.

Let’s start innovating together

Your process requirements are our benchmark: we establish not-yet-utilised processes in a quick and flexible manner in order to meet your component manufacturing and assembly requirements. Should a customer at any time need quick support, we step in with efficient recovery measures.

We continuously improve ourselves in order to be the competent partner for major aviation manufacturers (OEMs). To achieve this, we are also ready to establish ourselves in their direct vicinity.

Products

Prefabrication

We deliver prefabricated components for further processing by the customer:

  • Material procurement
  • Manufacturing blanks
  • Preparing boreholes
  • Pre-milling
  • Collection, temporary storage, punctual delivery
  • Maximum processing size 7,200 x 2,800 mm
Manufacturing of components (Extended Workbench)

We annually provide our customers with hundreds of thousands of components:

  • NC programming
  • Quality assurance
  • Materials: aluminium, titanium, steel, plastics
  • Component lengths up to 5,000 mm possible
Manufacture and assembly of components (Build-to-Print)

We offer our customers complete service in the manufacture and assembly of ready-to-install components:

  • Complete assembly in accordance with (technical) drawings
  • Material procurement
  • Programming
  • Production
  • Surface protection
  • Testing
  • On-time delivery directly to the customer’s assembly line
Assembly of aerostructures (Build-to-Print)

We offer our customers the assembly of complete, ready-to-install aerostructures:

  • Complete assembly in accordance with (technical) drawings
  • Material procurement
  • Programming
  • Production
  • Structural assembly
  • Surface protection
  • Installation of systems
  • Testing
  • On-time delivery directly to the customer’s assembly line
Development and assembly of aerostructures (Design & Build)

Our customers entrust us with the development and subsequent assembly of complete aerostructures:

  • Interface definition
  • Stress analysis
  • Design and certification
  • Manufacturing engineering
  • Assembly and delivery of the complete aerostructure
Prototypes and flight test equipment

During the test phase of new aircraft, we support our customers with the design and manufacture of test equipment:

  • Any kind of test installation to customer requirements
  • Custom solutions for the positioning of measuring instruments
  • Ballast-tank systems
  • Manufacture of prototypes to determine technological properties
  • Complete end-to-end service: from design to installation
Deharde Academy

Fit for Future: Be part of the success by joining the Aerospace supply chain! We support your development and your implementation of quality processes and operations in order to make you a Certified Supplier for the aircraft industry:

  • Detailed analysis of current situation
  • Definition of target: i.e. Production Organisation Approval (POA) and Design Organisation Approval (DOA)
  • Conception of action plan
  • Professional training
  • Individual program modules to support implementation of criteria conform to air laws
  • Consultancy for your team based on our experiences

Resources

Design

Deharde Aerospace has extensive internal and external resources in the sector of design for aerostructures:

  • We provide in-house training for “Design Authority AP1020”
  • Preparation for EASA 21J and 21G qualification
  • Successful cooperation with our design partner P3 Group
  • During the development phase, we work with our customers on site (“physical plateau”)
Production

Deharde Aerospace has extensive internal and external resources:

      • Material procurement
      • Mechanical processing
      • Heat treatment
      • Surface protection
      • Quality assurance

Further information about our production capabilities is available in our "“Machining” section"

Surface Protection and Non-destructive-Testing (NDT)

Deharde Aerospace offers chrom-free and REACH-conform surface protection of aluminum parts:

  • TSA - Tartaric Sulphuric Acid Anodizing
  • Automatic Anodizing plant: working area 2000 x 800 x 600 mm
  • Automatic coating: working area 2000 mm
  • Manual coating: working area 6000 mm
  • Non-destructive-Testing (NDT) with dye penetration testing of aviation components in development
Assembly

For the complete assembly of ready-to-install modules, we have available:

  • Secured assembly areas
  • Qualified staff for all required assembly processes
  • Surface protection
Logistics

In order to deliver modules and components to our customers on time, our logistics is controlled directly through our ERP system:

  • Consumption-based stocking of connecting elements and standard parts
  • Make-to-stock production of series components
  • Storage of long lead-time parts on demand
  • Picking stock on demand
  • Organisation of collection and on-time delivery directly to the customer’s assembly line
Tooling

Our in-house plant engineering designs and builds production equipment in close coordination with our aerospace sector, thus producing high synergic effects:

  • Conceptualisation
  • Production planning
  • Storage of long lead-time parts on demand
  • Development, manufacture and commissioning of production equipment
  • Periodic inspections to ensure quality

Further information about our services is available in our "Plant section".

Management

Eilert Wilken

Head of Sales and Marketing

Telefon +49 (0) 4451 913340

Ingo Blazek

Head of Industrialisation Aerospace

Telefon +49 4451-9133630