Precision is that fast!

Precision is our business

Whether prototyping or series manufacturing, our machinery and expertise make short processing times possible, even for the most demanding, highest precision machined parts! The 5-axis simultaneous mill and mill-turn machining centres with automatic loading in temperature-controlled production workshops ensure this.

All materials can be processed as semi-finished, cast or welded parts: including steel, aluminium, copper, nickel and titanium alloys as well as plastics.

Perfection is our standard

Modern systems such as CATIA V5, Edgecam and VERICUT depict the collective process chain – this is how we optimise the efficiency of your value creation. Optimal surface treatment, precise documentation and transparent initial sample inspection reports complete our catalogue of services.

Benefit from our cumulative expertise in development, production and assembly, all under one roof.

Since we focus on long-term customer relationships, we are always ready to grow in the interest of our customers. Whether single-item or series manufacturing, challenge us!

Products

Engine and vehicle components

Production of engine components:

  • Prototypes and small series
  • Cylinder heads
  • Gearbox housing
  • General engine components
  • Drive shafts

Fertigung von Fahrwerkskomponenten:

  • Chassis
  • Wheel mounts
  • Subframes

Production of components for concept cars:

  • Interior components
  • Chassis components
Aerostructures

Turning and milling of aerostructures:

  • Series production and prototypes
  • Milled ribs
  • Spars
  • Mechanical components for doors, gates, etc.
  • Mounts and connecting elements
  • Sheet metal forming

Further information about our aviation services is available in our “Aerospace” section.

Space flight components

Manufacture of components for installation in spacecraft:

  • Structural components
  • Mounting components
  • Fuel system components
  • Complete assembly of modules from produced mechanical components
Assembly of modules
  • Complete assembly of modules from produced mechanical components, e.g., pumps, carburettors, etc.
  • Completion of production components, e.g., with bushes, threaded inserts, etc.
Racing components

Production and assembly of racing components:

  • Pressure and suction pumps
  • Throttle systems
  • Engine components
  • Chassis components
Machine components

We supply our customers with machine components for all industrial areas:

  • Conveyor technology
  • Container construction
  • Punching, bending and casting tools
  • Welded components

Resources

Dynamic production control station

We annually supply our customers with hundreds of thousands of ready-to-install components produced by Deharde.

  • Continuous monitoring of individual production orders
  • Production status can be queried at any time
  • Cost and schedule monitoring
  • Dynamic capacity management
  • Company-wide access through the ERP system
Capacity

We have extensive production capabilities:

  • Over 50 machining centres for mechanical production
  • Flexible production in a three-shift system
  • More than 120 qualified employees in machining
  • Approximately 150,000 hours of production annually
  • 3,700 m² of modern production areas
  • Competent partner network in all production areas relevant to machining
5-axis milling

Our internal 5-axis milling equipment consists of:

  • Unisign Unipro 5000 
    Working area: 5.000 x 800 x 500 mm
  • DMC 340 U 
    Working area: 2.800 x 3.400 x 1.600 mm with pallet-changing system
  • DMC 210 U
    Arbeitsbereich: 2.100 x 2.100 x 1.250 mm
  • DMU 200 P 
    Working area: 1.800 x 2.000 x 1.200 mm
  • DMU 125 P hi-dyn 
    Working area: 1.250 x 880 x 800 mm
  • DMU 60 P 
    Working area: 600 x 650 x 550 mm
  • 2x Hermle C60 
    Working area: 1.200 x 1.300 x 900 mm with air-conditioned interior
  • Hermle C40 U 
    Working area: 850 x 700 x 500 mm
  • 2x Grob G 550 
    Working area: 800 x 980 x 1020 mm
  • Hermle C42 U 
    Working area: 800 x 800 x 550 mm
  • 2x DMU 70 Evolution 
    Working area: 750 x 600 x 500 mm
  • 2x Hermle C22 U 
    Working area: 600 x 450 x 330 mm
4-axis milling

Our internal 4-axis milling equipment consists of:

  • Awea LP5025 Z 
    Working area: 5.000 x 2.500 x 1000 mm
  • Deckel Maho MH 1600 
    Working area: 1.600 x 800 x 800 mm
  • Deckel FP 50 CCT 
    Working area: 1.200 x 600 x 500 mm
  • CNC Deckel FP 3 NC 
    Working area: 400 x 400 x 300 mm
3-axis milling

Our internal 3-axis milling equipment consists of:

  • Ingersoll Bohle MC/T2 
    Working area: 7.200 x 2.300 x 1.950 mm
  • Droop und Rein FPAL 1800 
    Working area: 6.200 x 1.800 x 400 mm
  • Auerbach FBE 2600 
    Working area: 2.600 x 800 x 600 mm
  • DMC 100 V 
    Working area: 1.000 x 800 x 500 mm
  • DMC 70 V 
    Working area: 700 x 500 x 500 mm
  • Iberimex U1000 A 
    Working area: 1.000 x 530 x 430 mm
  • Conventional milling machine Niigata 2UMB-2 
    Working area: 870 x 360 x 402 mm
  • Conventional milling machine Niigata 2UMD-1 
    Working area: 870 x 360 x 402 mm
  • Conventional milling machine FP 4 M 
    Working area: 490 x 350 x 350 mm
  • CNC Deckel FP 2 A 
    Working area: 300 x 300 x 300 mm
  • DMU 50T 
    Working area: 300 x 300 x 300 mm
Turning

Our internal turning equipment consists of:

  • CNC Monforts RNC 400 
    Working area: Ø 420 x 620 mm
  • Gildemeister NEF PLUS 520 
    Working area: Ø 300 x 620 mm
  • Index G300 Doppelspindler
    Working area: Ø 250 x 1.250 mm
  • Weiler DA260AC 
    Working area: Ø 560 x 2.000 mm
  • 2 x CNC Monforts RNC 4 
    Working area: Ø 300 x 620 mm, 1x mit Stangenvorschub
  • Nardini ND 220 AE 
    Working area: Ø 300 x 1.000 mm
  • Famot Europe 
    Working area: Ø 200 x 1.000 mm
  • CTX beta 1250 A4 double spindle
    Working area: Ø 340 x 1.200 mm with bar loader and automatic storage
Grinding

Our internal grinding equipment consists of:

  • Elb flat grinding machine
    Working area: 2.000 x 600 x 500 mm with 3 axes
  • Elb flat grinding machine
    Working area: 600 x 400 x 350 mm with 3 axes
  • Riba Rur cylindrical grinding machine
    Working area: Ø 300 x 800 mm
Wire and sinker electrical discharge machining

Our internal wire and sinker EDM equipment consists of:

  • Wire EDM Sodick AG600L Premium
    Working area: 600 x 400 x 350 mm with 4 axes
  • Sinker EDM Ingersoll Gantry 1000 
    Working area: 1,350 x 700 x 500 mm
  • APos 1200 CNC Pentium high-speed small hole EDM drilling machine
Metrology

Our staff lives and breathes precision. All our staff is trained to deal with highly precise components and meticulously monitored measuring equipment. The reliable monitoring of our processes is an inviolable standard of both workshop and quality management.

Our internal metrology equipment consists of:

  • Mitutoyo Euro Apex
    Working area: 3,000 x 1,200 x 1,000 mm
  • Mitutoyo B251
    Working area: 1,500 x 700 x 600 mm
  • 2 x Hexagon Dea GLOBAL Advantage
    Working area: 1,200 x 2,200 x 1,000 mm
  • Leica Laser Tracker LTD800
    Working area: 2 x 40 m
  • Hexagon ROMER Absolute Arm
    Working area: 2,000 mm

Management

Matthias Müller

Project Leader Wind Tunnel Models

Telefon +49 (0) 4451 9133560